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Thread: R1 Concepts Brakes and Rotors

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  1. #1
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    TR... I'm also looking for improved calipers... I'm wondering if the brake mounts are the same as the Trooper..

    When I test drove my VX the brakes were VERY squishy, the pedal was nearly to the floor before they started to grip and the feedback was horrible, they worked through, and I could even slam them hard enough for the ABS to kick in.

    As part of the purchase agreement he replaced the rear rotors and pads, and greased the sliders on the front calipers... the results where much improved braking feedback. Still not as good as it could be though.

    Under hard braking I can feel the front end "pulse" a bit which I'm assuming is a result of carbon build up on the rotor, or maybe some slight warping.

    The calipers look horrible too they're all rusty and dirty...

    If there is one thing I've learned about brakes it's that you can fit pretty much any caliper to any car so long as the mounting points are the same or you're willing to make an adapter. I know a lot of people in the 240 crowd have started adapting the 4 piston STi Brembos to their cars, all it requires is a little hunk of metal with some holes in it to adapt the STi mounting pattern to the Nissan mounting pattern. I've personally got a set of 4 piston 300ZX calipers on my car... Nissan used the same bolt pattern so they fit right up, and make an awesome and cheap upgrade.

    I think it would be worth looking to see if there are direct fit replacement calipers for the VX from another vehicle... a good place to start might be looking at what trooper people have done... I'm definitly going to look into SS braided lines, and at least new rotors and pad... if the calipers aren't too bad and there are no good direct replacement options I'll probably have them sand blasted, painted and rebuilt.


    As for the best rotors to use
    here are some basic concepts about the different features of brake rotors (I seem to be writing a lot of these lately )
    -rotors with no slots or holes will have the best stopping performance because stopping performance is all about the surface area of the pad in contact with the rotor... holes and slots reduce that contact area.

    -drilled rotors add holes that act as gas expansion chambers, depending on the pad material (typically only older organic based racing pads) the friction on the pad will cause it to releases gasses under lots of hard braking a thin layer of gas between the pad and rotor will obviously reduce braking performance... that is why holes have been provided so the gas has some place to escape to since the reduction of the gas layer more than makes up for the loss of contact area in racing applications. This is not something you'd have a problem with in normal street driving, nor with OEM or similar pads.

    -slotted rotors the idea of a slotted rotor is that it wipes the pad clean to ensure that the contact area of the pad is even. The reason a pad might not be even is once again the result of hard braking in racing applications. In a race environment the brakes are going from nothing to full clamp back to nothing back to full clamp and the constant cycling of heating and cooling can cause unevenness on the pad surface. The slots actually remove a thin layer of the brake pad to "clean" them. As a result you'll actually dramatically reduce the lifespan of the pad since you're removing a substantial amount more of the pad material with each pass of a slot. Not an issue in racing where the pads get replaced every race, but for street driving meh. If you track your car on the weekends or do something where you're doing a lot of heavy braking then some rotors with a light amount of slotting might be good (maybe 3-4 slots across the entire rotor). Leave the crazy slotting to the race cars.

    -Vented Rotors are essentially rotors with a hollow center. The rotor looks like 2 plates with spokes between the two to add structure. These rotors are really good no matter what your application. They wick away heat from the rotor very well which improves braking performance no matter what your application.

    --Picking the Right Rotor--
    if you're buying drilled/slotted rotors you can calculate the reduction in clamping force based on how many holes and slots are available, knowing the area of the pad simply subtract the area of each hole and slot that is over the pad at any given time (if the rotor is designed properly then the number of slots and holes under the pad should be constant at all times).

    --Dangers of buying cheap drilled/slotted rotors--
    Depending on the process used to manufacture the rotors having holes in the rotors could go from being something unnecessary to something quite dangerous. Higher quality name brands such as Brembo actually build the holes and slots in the original cast, these are, of course, cleaned up in the final machining, cheaper brands build a plain rotor and drill the holes and mill the slots after the fact... the problem with the latter is that the drilling/milling process causes uneven heat stress at certain spots in the rotor, at a microscopic level the rotor is no long even and it can lead to cracking of the rotor, around the holes and slots... which is never a good thing.

    In short:
    -for street driving get vented rotors with no holes or slots for the best performance
    -for light track or off road use consider a rotor with minimal slots
    -if you're building a race only rig... consult your brake tech
    -If you're going to buy drilled/slotted rotors for looks, make sure they're manufactured properly less you risk more than just the rotor braking.

    a friend of mine wrote up a good overall brake primer that's worth reading if you're interested in more details: http://forums.240sxone.com/viewtopic.php?f=16&t=89
    It has a few 240sx specific references but it's mostly generic brake info, covers pads, calipers, lines, fluid, and bias as well.
    Last edited by twistedsymphony : 08/05/2008 at 06:11 AM

  2. #2
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    Quote Originally Posted by twistedsymphony View Post
    Under hard braking I can feel the front end "pulse" a bit which I'm assuming is a result of carbon build up on the rotor, or maybe some slight warping.
    Well, just wait until your ABS craps out like the rest of us and then you won't have to worry about any pulsing any more!

    Quote Originally Posted by twistedsymphony View Post
    --Dangers of buying cheap drilled/slotted rotors--
    Depending on the process used to manufacture the rotors having holes in the rotors could go from being something unnecessary to something quite dangerous. Higher quality name brands such as Brembo actually build the holes and slots in the original cast, these are, of course, cleaned up in the final machining, cheaper brands build a plain rotor and drill the holes and mill the slots after the fact... the problem with the latter is that the drilling/milling process causes uneven heat stress at certain spots in the rotor, at a microscopic level the rotor is no long even and it can lead to cracking of the rotor, around the holes and slots... which is never a good thing.
    So what you are saying is that my cheap R1Concepts rotors are probably dangerous? SWEET!

    Bart

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  4. #4
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    VX brakes

    I did replace the stock rotors for the R1 concept rotors,then i bought a canadian-brand ceramics pads,the result hasn't be so desappointed.

    After a while i had the squeezing noise,but that happen because i hard to brake had when a couple of eldery were driving and seemed to be lost at that moment,they made a full stop in the middle of no where at 55 mph,my brakes were installed about 60 miles ago and as we know the brake pads needs to adjust it's self for the 1st 1000 miles.

    However the squeeze noise is only heard once in the morning when i pull out the garage.
    Dakar was just the begining.

  5. #5
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    OK, real stupid question but I have to ask it. When anyone with an ABS light issue has replaced their rotors, did you move the ABS sensor ring from the old rotor to the new one? Even after switching out everything (rotors, pads, and lines) on my VX I have not had a problem with the ABS light coming on.

    Just a thought.
    "The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong, it usually turns out to be impossible to get at or repair."
    -Douglas Adams, Mostly Harmless

  6. #6
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    Quote Originally Posted by MSHardeman View Post
    OK, real stupid question but I have to ask it. When anyone with an ABS light issue has replaced their rotors, did you move the ABS sensor ring from the old rotor to the new one? Even after switching out everything (rotors, pads, and lines) on my VX I have not had a problem with the ABS light coming on.

    Just a thought.
    i know my abs troubles are not caused by sensors.. it was diagnosed by isuzu as the abs controller in the engine being bad


    "Engineers believe if it ain't broke, it doesn't have enough features yet"

  7. #7
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    My brake/abs problem didn't bring the warning light on but due to the 'cheap' pads no matter how much brake pressure I applied the abs wouldn't work on the road as the pads weren't gripping the rotors enough. If I tried it on gravel/loose surface or cobbles/shiney surface the abs worked fine. Fitting standard pads brought everything including the pedal pressure back to normal. (My mechanic did originally leave the rear, I think, abs sensor rings off which did bring the light on & confuse us even more for a while though!).
    Thanks to 'twistedsymphony' for the tutorial on braking systems but new cheap 'bad pads' can cause pedal pressure problems.
    Clive

  8. #8
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    Question

    Quote Originally Posted by nfpgasmask View Post
    Well, just wait until your ABS craps out like the rest of us and then you won't have to worry about any pulsing any more!
    Bart
    Bart, as an aside (OK thread jack), did your ABS crap out before or after you left Chi?

  9. #9
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    Quote Originally Posted by Ldub View Post
    Bart, as an aside (OK thread jack), did your ABS crap out before or after you left Chi?
    Yes, that is correct. I want to say my ABS light came on about a year ago, was kinda on and off for several months, and now it is constantly on. But personally, I like the feel of the brakes with the ABS off, especially when wheeling. On the ice and snow with a steep downgrade in Reno is another story. I have slid a lot in the snow here and I have to be very careful when driving in the winter here. I have had 2 very scary slides where the VX just didn't want to stop on the downhill. I don't think the ABS had anything to do with it though. Reno does not plow in the winter, and with the drastic temp changes from day to night, we can have it raining in the day, which quickly turns into a nice sheet of ice as soon as the sun goes down, and then it snows on top of that creating wonderful driving conditions.

    My ABS light came on AFTER I replaced my brakes and rotors for the first time. I don't know if that had anything to do with it, but who knows.

    Bart

  10. #10
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    Did you ever do any diagnostics on the ABS module to determine why the light came on?

  11. #11
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    Quote Originally Posted by twistedsymphony View Post
    Did you ever do any diagnostics on the ABS module to determine why the light came on?
    Nope, but it is a very common problem with the VX...

    Bart

  12. #12
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    mine came on after the stainless steel lines went on.. but a good long time after. it seemed to be affected by temperature.. the colder it was the more the abs worked.. until one day it just stopped working all together.. i have the module.. but no real motivation to install it since i have never had a close call due to lack of abs

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