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Thread: EGR valve question

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  1. #1
    Member Since
    Jan 2005
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    Former owner of 01 Ironman #0723, 01 Dragon #0590
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    A stubby wrench will get in there. It will require some contortion on your part however.

    The upper intake manifold appears to be "sandwiched" between the valve and the tube, so no, you wouldn't be able to remove it. Keep in mind that this was originally assembled outside of the engine bay, so there's not a lot of consideration for owner/mechanics to get their hands in there.

    Since you have a problem with the nut continuously loosening, you might want to check for proper assembly and sources of vibration. Is the EGR tube loose at both ends or vibrating excessively when running?

  2. #2
    Member Since
    Jun 2002
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    2001 Proton VX 0790
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    get it tight cold, then warm up the engine, once its good and hot, put the 22mm wrench on the nut, and tap it a few times with a mallet, that will make it tight. Loctite would burn off anyway.

    John C.

  3. #3
    Member Since
    May 2004
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    99 Astral Silver w/ SC
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    Hotsauce,
    dont think I could get a wrech on it well enough to use a mallet. But thats good to know about the locktite.

    Mbeach,
    I think the EGR block was machined by Nazrat before I bought it if I remember correctly, and it seems to do very good if I could just get it tightened up. Its not vibrating excessively or anything and both other ends seem tight, its a matter of getting to it I think, also mine is s/c'd so that may make the intake tube you mentioned a little different. A stubby may work, will have to take another look, is it definately a 22mm? Its hard for me to even get good a solid grip on the nut with regular length wrenches.

    here are some pics of mine, I am pretty sure the upper pipe wont be a problem. The lower pipe looks like it would follow through if the bracket on the back valve cover bolt was removed. I will try the stubby first though, will have to go buy one lol. I think I have everything else but what I need.





    "You can live your life in a thousand ways,
    but it all comes down to that single day,
    when you realize what you regret,
    but you cant relaim and you cant forget."
    ----Trans Siberian Orchestra

  4. #4
    Member Since
    Jun 2004
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    99 Astral Silver VX #1872 + 99 Ironman WIP
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    10,613
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    A few things I know:

    1. that looks to be the "OE" egr block that comes w/ the s/c kit.

    2. Maybe loc-tite burns off,but... I was having the same problem last fall on my way back from the Badlands meet. After I got home I put some loc-tite on the threads & cranked it down as hard as I could while fairly warm.

    3. It hasn't come loose since.

    4. A 22mm stubby from Sears is your friend & should spend the rest of it's life in your glove box.

  5. #5
    Member Since
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    2001 Proton VX 0790
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    The OEM block is part of the manifold, its cast in.

    John C.

  6. #6
    Member Since
    Jun 2004
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    99 Astral Silver VX #1872 + 99 Ironman WIP
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    I was trying to say, "it looks like what came w/ my s/c kit". OE, as pertaining to what came with the kit.

  7. #7
    Member Since
    May 2004
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    Ldub, is that stubby that works good for you, straight or offset?

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