Transfer Case Replacement/Repair Options

[jarruda]

Update!

Did a transmission flush and reconnected the front driveshaft. Badness ensues.

On the highway under acceleration I will occasionally hear a loud bang come from the transfer case. When this happens, the TOD lights for the front wheels light up at full torque for just a moment. I take this as being indicative that I have a chain that's hopping.

I have found zero information on parts needed for a chain replacement, and the workshop manual makes the job seem at least a little daunting. It appears the easiest solution at the moment will be to find a TOD t-case from a 98-05 Trooper.

[nocturnalVX]

Call my mechanic Sam at Espo's Auto 773-745-0600
He should be able to give you information on part #s and sources. I had my transfer case rebuilt, and (though I am having an issue with the front wheels binding durring tight turns now) he was able to source all the needed bits & peices.