The Definitive Safari Bar Thread

[Vendetta]

INTRODUCTION
With the help of many people here, and the encouragement from several more, collectively we present the definitive Safari Bar thread.

The bar pictured below is the Westin 30-0015 safari bar, also referred to as a "bull bar," shown in black. It is available in chrome as well, that model being the Westin 30-0010. Lights sold separately (assuming you're not purchasing someone else's set up).

(Image courtesy of member cascabel3's gallery.)

PURPOSE
These safari bars come with neither the mounting bolts, nor the mounting brackets required to fit the bar to the Vehicross. Indeed, Westin does not offer a mounting kit, and so-called "universal mounting kits" evidently do not consider the VehiCROSS to be from this universe. Understandable, actually.

Hence, this thread. Enjoy, and please don't hesitate to ask questions or contribute your experiences with fitment, light selection - if any - or whatever else you've done related to the safari bar. This IS the definitive thread, after all. Help define it.

MOUNTING HARDWARE
The bolts that connect to the bar itself are 1/2-13 x 2.00" hex-head cap screws with a ~3/4" shoulder. Fastenal part number 0115211 are a perfect fit. This part number is for a 10-pack.

The bolts that connect the brackets to the pre-threaded holes in the VehiCROSS frame are M12 with a 1.25 thread pitch, minimum length of 30mm. I chose 50mm to ease installation (more grip as I lined up with the threads through the brackets) as well as longer time to react should the bar become loose (more thread to keep it attached). I also chose socket cap bolts, as there is precious little room in there in which to work. Getting a ratchet over a standard hex head bolt will be more difficult to accomplish. Fastenal part number 0154277 works perfectly as a socket cap bolt. This part number is for a single unit. Those going the hex head route may wish to look at Fastenal part number 11114856, instead.

For locking washers, 1/2" high alloy will work all around. Four are required. Fastenal part number 1133895 will suffice. This part number is for a pack of 25.

For flat washers, 1/2" hardened flats are suitable. Four are required. Fastenal part number 1133817 will be fine. This part number is for a pack of 25.

BRACKETS
The brackets shown below join the frame with the safari bar.

(Image courtesy of member rickshaw's gallery.)

They are of a design originally conceived by the late, great Tone Monday. Certain members here gifted with fabricating talent including tom4bren and Child's Play, among others, have volunteered to help our membership acquire duplicates of these brackets, often referred to as Tone Safari Brackets, by making them in their spare time and for a reasonable fee. This service they provide often takes its rightful place behind their personal and professional lives, so please keep that in mind when placing your requests.

INSTALLATION
Here is a quick-reference installation guide. It's a simple install, but the tip about removing the two lower cladding bolts alone makes it worth the post.

(Thank you to whomever created this document.)

FITMENT
My personal experience is that the safari bar, installed with the hardware described above, will fit a VehiCROSS outfitted with a fiberglass "skid plate" sourced from fellow member Rowhard. However, the .25" clearance on my particular vehicle, combined with the hand-assembled nature of our vehicles leads me to believe that some adjustments may be necessary.

WRAP UP
This thread should eliminate a lot of the guesswork and finger-crossing historically experienced by safari bar seekers. Please contribute your knowledge relating to custom fitments, mounted lighting, clearance issues, compatibility with alternate skid plate variants, and so forth.

Great success,
-V