Hmm, I never had much of an issue with the headlights, and I have had them off quite a few times. Maybe that's why, heh.
Gary Noonan
'01 S/C VX / '18 Forester XT
Actually, I was thinking they built the truck around the thermostat, but maybe it's just the foxfires......
I need to replAce my headlight gaskets too. Was figuring on just popping them out, but after this threAd, thinking the removal of front cladding will make things easier.
When I did mine I removed the front cladding. Was able to check on a few things with it off like rust on the front bumper. You could also do the side marker turn signal mod while it's off...
I did a write up that's in the How To section that might help you. It's in the Body Section and has helps on the gasket install as well as the cladding removal.
Live, Love, Forgive and Never Give Up