Originally Posted by
pbkid
ya, i had it welded on today...the rear axle is welded anyhow so the welder said it wouldnt loose strength with the extra weld....
now im freaking out... i have NO access to a corded drill, only my cordless that is definately not strong enough to drill through our frame...
gonna have to get creative
I installed mine & it took multiple drills for me to get the job done. I used a 90 degree "big" Milwaukee corded drill (borrowed from Dad 
!) for the main mounting holes in the frame & where that wouldn't fit I used a smaller DeWalt 90 degree rechargeable drill (borrowed from Home Depot 
) for a couple on the frame and for the small holes along the sheet metal under your door I used a pneumatic 90 degree (borrowed from my mechanic/beer buddy 
) with different length bits (**ground shanks down on like 2 bits IIRC).
Also..on the frame...I marked each hole, then center-punched, drilled each hole small first (pilot) and then drilled a mid-sized hole followed by the desired size. Don't ask me what the desired size was as I can't 'member. (Alzheimer's )
Could probably do it with just the latter two drills I mentioned....but, have to admit the big 'ole' Milwaukee made short work of the first frame holes I used it on while the DeWalt had to work some (not as much torque). The pneumatic 90 degree drill "barely" fit to do the small holes & had to be positioned in various positions with different length bits to pull off the job. This was my experience anyways!
**IIRC I had to grind one bit's shank down alot as the pneumatic drill & bit combo barely fit in place to start drilling each hole. Had to insert "shorter-modified" bit into hole of slider...position pneumatic drill with chuck open..close chuck & drill hole until chuck bottoms out on slider...remove drill & bit...insert "longer-modifed" bit into same hole of slider...close chuck & drill hole through...repeat for next hole!
Hope this helps!
P.S.---The only other way I could see making it easier to drill the sheet-metal small holes under the door would be to some how mark the holes & remove sliders..drill holes..than re-install sliders & put in your small bolts. I didn't do it this way because I had already mounted my big bolts into the frame to hold the slider in position along with a floor jack & block of wood to coax it in position while I did the small holes with pneumatic drill.
Last edited by Jolly Roger VX'er : 05/08/2009 at 05:28 PM
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