I'm glad your going through all this, and documenting everything. I'm in the same boat as you - bought the Alpine SC from Tone in that very first group buy, and it's been sitting in the basement, still crated, since. I'm lining up a friend to help with the install, but the problems you've been having will probably crop up in my same install. I've yet to get the longer cruise cable and bracket and CARB sticker - I'm also going ahead with a 5 LB pulley and polished nose. Did you ever call John directly? Can you post his number?
-- John