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Thread: Belt tensioner

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  1. #1
    Member Since
    Apr 2006
    Location
    2007 Suzuki V-Strom 650
    Posts
    233
    Thanked: 0
    I usually use a breaker bar or a cheater bar to move tensioners back. Those springs are pretty tough. If it's frozen, you should be able to get it off by removing the torx bolt in the center then wiggle it out by lightly prying or tapping on the pulley end with a hammer. Cutting the belt might help. You should replace it anyways if you're replacing the tensioner, since it might be overextended already.

    One tip: buy the best quality torx sockets you can afford. Cheapies will cause them to strip out at which point you are screwed.

    Another: if you have room, put the torx socket in then tap it with a hammer a few times. It both helps seat the socket better and release some of the binding force on the threads.

    Edit: actually now that I think about it, I think the tensioner is held on by a metric allen bolt. Same rules apply though. But, make sure you don't try a non-metric allen head - it will strip.

  2. #2
    Member Since
    Feb 2005
    Location
    2001 Ebony VX 0448
    Posts
    58
    Thanked: 0
    Breaker on the nut on the pulley. (I found an exploded view of the tensioner assy that shows it's mounted to the block by a bolt on the left side so removal is feasible.) I just don't want to break it if it isn't frozen and am concerned how much effort it should take to move it.

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