I just finished replacing my bumper bar. Not a hard job, unless you're getting old and senile, like me. :) (Now, where did I leave that wrench? Why did I put THAT screw in THERE?) I guess the hardest part was figuring out how to retain the factory insulators glued to the bar. I ended up using black silicon, since it was about all I had available. After installing the bar I was able to move the pads around until I felt like they were doing the job that the engineers intended. I will be watching to see how much my mileage improves, and oil consumption decreases! (Tom, I'll keep you posted!)
The passenger side was completely rusted out. The bracket no longer supported the bar. The drivers side was solid.
https://dl.dropboxusercontent.com/u/...ment%20002.JPG
These are the pads/insulators which wedge beween the bar and various frame attachements.
https://dl.dropboxusercontent.com/u/...ment%20008.JPG