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View Full Version : Finally! Replacement Roof Rack FLAPS and Spare tire cover KNOBS- COLORS available!



VX KAT
12/01/2012, 12:15 AM
"Jasonm621" and I have been working together for the past few months to make replacement roof rack FLAPS and spare tire cover KNOBS.
Jason made them of a robust, UV-stable resin, and they're extremely durable and far stronger than the OEMs.
Offering these at introductory pricing to gauge interest.

He may be able to replicate the "towers" in the near future.

Jason's cranking these out right now, so PM Jason if interested or have any questions.


FLAPS:

Cast to include the 4 side dimples, and snap into place, exactly like the OEMs.
Available in 8 colors, 7 to approximately match your paint color, and 1 red color for the red/black interiors.
Matte black color to match the OEM towers/rack.
Can also be done with a glossy finish.
Silver highlight available on raised "Vehicross".
Set of four (4) $40 shipped.



KNOBS: I'll post pics of these installed as soon as I can get that C-clip off my OEMs...:goof:

Cast of solid resin, not hollow like OEMs.
So they won't break off and no dowels are needed.
Available in 8 colors, 7 to approximately match your paint color, and 1 red color for the red/black interiors.
Set of four (4) $40 shipped.


COLORS:
For those of us that like to color accent various things on our truck!

Astral
Kaiser
Ebony
Ironman/Victory white <-- that says Ironman/Victory White :p
Proton
Dragon
Foxfire
RED Jason is working on a little more red for this one compared to the sample seen here in pic.

http://i1099.photobucket.com/albums/g386/photokat4/DSCN9489.jpg


1) Can you tell which is OEM vs. replica?
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9463.jpg


2)
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9467.jpg



3) Flap on top is replica in pics 1-3.
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9469.jpg



4) Back is slightly different on the "top" part, but mold includes the 4 dimpled areas on sides to snap securely into place.http://i1099.photobucket.com/albums/g386/photokat4/DSCN9477.jpg



5)
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9479.jpg



6) Installed on mine. Recall I removed the weight limit sticker, so that part of metal bracket visible here is solid black.
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9431.jpg


7)
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9441.jpg


8) Matte finish with silver highlight on raised VehiCROSS logo
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9423.jpg



9)
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9437.jpg



10) From a distance.
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9452.jpg



11)
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9453-1.jpg


12)
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9454.jpg



13) Satin/Glossy finish with silver highlight. The gloss makes them appear a bit darker.
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9457.jpg


14) Showing the knobs are solid.
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9489.jpg


******************************************



HOW TO GET A SET OF KNOBS or FLAPS: INFO NEEDED:

COPY this entire form below and PM it to Jason621

******************************************


1) FORUM NAME and FULL NAME




2) FLAPS: (SET OF 4 = $40)

A) COLOR:

BLACK ____
RED _____
ASTRAL_____
KAISER _____
PROTON_____
WHITE______
DRAGON_____
FOXFIRE_____


B) FINISH:

MATTE _______
SHINY________


C) SILVER HIGHLIGHT ON EMBOSSED?:

YES______
NO _______





3) KNOBS: (SET OF 4 = $40)

A) COLOR:

BLACK ____
RED _____
ASTRAL_____
KAISER _____
PROTON_____
WHITE______
DRAGON_____
FOXFIRE_____


B) FINISH:

MATTE _______
SHINY________






4) PAYPAL INSTRUCTIONS:
Total Amount: $

PayPal ID: tribalflames621@hotmail.com

Click the SEND MONEY tab.

Select the "PERSONAL" TAB when initiating the payment. It's right next to the "PURCHASE" button.

To do this, you HAVE to have the amount IN your PP account or in the checking account tied to the PP account, (as opposed to letting it get charged to your credit card).

Then you select "GIFT".

***ALSO** Send your full name and address as it doesn't give me that with the Personal Tab.

tysamigo
12/01/2012, 02:48 AM
Ok ok. I'm in. Ill pm ya soon..

Sometimes I feel like this group (primarily kat lol) is my "late night TV" that makes me spend spend spend $$$$$$$$ lol

Awesome job!!!!!!!!

Joe Darlington
12/01/2012, 06:31 AM
I'd be interested in a set of the matte finish flaps

Scott Harness
12/01/2012, 07:12 AM
Excellent! I'll probably take the flaps.I don't need them,but you never know:bgwb:

JoFotoz
12/01/2012, 12:17 PM
KUDOS!

Awesome job :thumbup:

Jo

VXorado
12/01/2012, 12:30 PM
Very Nice. :thumbup:

I suppose I'll replace the wing nuts with some knobs. :_beer:

VX KAT
12/01/2012, 12:42 PM
Very Nice. :thumbup:

I suppose I'll replace the wing nuts with some knobs. :_beer:

yer gunna replace sum ayer friendz with knobs?:_thinking

VXorado
12/01/2012, 02:09 PM
yer gunna replace sum ayer friendz with knobs?:_thinking

um.............. that sounds right. :yesgray:

arcobarco
12/01/2012, 07:07 PM
Oh yeah, need some sets of knobs.
1 Kaiser, 1 proton, and 1 ebony, Also would like one set of the rack flaps that are closest to stock.
Good job, these look great. How about a pic of the knobs on your VX Kat?

arcobarco
12/01/2012, 07:10 PM
Are you looking into making the covers that cover where the rack goes? I'll take a set of them for my daughters VX. :smilewink

Mile High VX
12/01/2012, 07:12 PM
Do you have a picture of the Astral and Kaiser side by side.

I think that one of these would look good with the black/grey interior.

VX KAT
12/01/2012, 08:40 PM
Do you have a picture of the Astral and Kaiser side by side.

I think that one of these would look good with the black/grey interior.

definitely would look good.
these colors are still a little too bright compared to actuals, so keep that in mind....think that only is affecting the brighter colors.
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9536.jpg

VX KAT
12/01/2012, 08:44 PM
Oh yeah, need some sets of knobs.
1 Kaiser, 1 proton, and 1 ebony, Also would like one set of the rack flaps that are closest to stock.
Good job, these look great. How about a pic of the knobs on your VX Kat?


been trying to do exactly that....Well...if I could figure out how to get that #&%@ C-clip off...:_brickwal
Hubby just got them off, so I'm setting up pics now.

jasonm621
12/01/2012, 09:32 PM
Here is a link for the Crush test I did on these things:
Question: Will these survive if you accidentally run them over with your car?
http://www.youtube.com/watch?v=WBiImKvkPls&feature=youtu.be
Next up: Will it blend?

VX KAT
12/01/2012, 11:18 PM
Here's all 8 colors installed on the spare tire carrier:
Flash made these appear more glossy...they are NOT shiny!
Foxfire, Red and Dragon are still a little off in these pics...they're correct to my eye, but not in the pictures, no matter what I tried.
Let me know if there's any questions!




http://i1099.photobucket.com/albums/g386/photokat4/KNOBSFIRST4COLORS.jpg

http://i1099.photobucket.com/albums/g386/photokat4/KNOBSKAISERASTRAL.jpg

http://i1099.photobucket.com/albums/g386/photokat4/KNOBSREDDRAGON-Version2.jpg






http://i1099.photobucket.com/albums/g386/photokat4/KNOBS2GROUP4.jpg






http://i1099.photobucket.com/albums/g386/photokat4/DSCN9614.jpg

http://i1099.photobucket.com/albums/g386/photokat4/DSCN9605.jpg






http://i1099.photobucket.com/albums/g386/photokat4/DSCN9618.jpg


http://i1099.photobucket.com/albums/g386/photokat4/DSCN9630.jpg

JAMAS
12/02/2012, 06:18 AM
Nice work you two. This is really really impressive stuff.

I sent you a pm Kat

89Vette
12/02/2012, 11:18 AM
I agree. Very nice work. Since I'd already bought a set of used knobs from you (and haven't lost the rack flaps), I don't currently have a need. But, I'd certainly choose this option if necessary!

Didn't see it mentioned, but I hope you two will consider replacement rail covers and think you'd have two options. 1) replicate the stock part 2) create a version with cutout to install roof racks.

The extra durability part is what sounds best! Old plastic stuff just gets brittle with age and can't cut it forever.

Nice work!

VX KAT
12/02/2012, 11:37 AM
I agree. Very nice work. Since I'd already bought a set of used knobs from you (and haven't lost the rack flaps), I don't currently have a need. But, I'd certainly choose this option if necessary!

Didn't see it mentioned, but I hope you two will consider replacement rail covers and think you'd have two options. 1) replicate the stock part 2) create a version with cutout to install roof racks.

The extra durability part is what sounds best! Old plastic stuff just gets brittle with age and can't cut it forever.

Nice work!


Gregg those knobs were BRAND NEW In BAG...NOT used.:_thinking
And Jason and I didn't know each other or even communicated back in August when you bought them.

Yes, we're looking at towers and rail caps for the future.

jasonm621
12/02/2012, 11:51 AM
For any of you that may have seen my last video of these things getting crushed and were wondering if i was really doing a blending test! Well? Wait no longer!
http://www.youtube.com/watch?v=RHY0xIloJk4
Will these things blend? Click to find out!

VX KAT
12/02/2012, 12:07 PM
For any of you that may have seen my last video of these things getting crushed and were wondering if i was really doing a blending test! Well? Wait no longer!
http://www.youtube.com/watch?v=RHY0xIloJk4
Will these things blend? Click to find out!

AND RED WINS LAST MAN STANDING!!!!

Cobrajet
12/02/2012, 12:23 PM
Here is a link for the Crush test I did on these things:
Question: Will these survive if you accidentally run them over with your car?
http://www.youtube.com/watch?v=WBiImKvkPls&feature=youtu.be

For any of you that may have seen my last video of these things getting crushed and were wondering if i was really doing a blending test! Well? Wait no longer!
http://www.youtube.com/watch?v=RHY0xIloJk4
Will these things blend? Click to find out!

So, if my VX got run over by this truck, and then sent through an auto recycler, these knobs may not survive? Phhhtt, fergit it!!! :mad:

http://www.beautifulvista.com/Recent_Photos/Recent_Trips/Glacier_Trip_Photos/Worlds_Largest_Truck.JPG
http://img.gawkerassets.com/img/17ggwt7ys3grbjpg/xlarge.jpg

VX KAT
12/02/2012, 12:29 PM
http://www.pic4ever.com/images/25r30wi.gif

Baldwin
12/02/2012, 12:36 PM
nice job!

RabidPony
12/02/2012, 05:26 PM
Hm, all my flaps and knobs are intact so I'm good there (knock on wood). However, if he is going to potentially tackle the towers, how difficult would it be to make them shorter? I'd really be interested in shortened towers and two sets of rail covers (cut and un).

VX KAT
12/02/2012, 06:12 PM
Hm, all my flaps and knobs are intact so I'm good there (knock on wood). However, if he is going to potentially tackle the towers, how difficult would it be to make them shorter? I'd really be interested in shortened towers and two sets of rail covers (cut and un).

...but think how cool it would look to have Astral color knobs on the spare tire cover...uhhuh....you'd be the coolest dude around! And if you're the coolest dude around, if you lost a single flap, think how that would affect your image.....you better get some back ups NOW!!

Re the question on shortening the towers...he's not set up to handle custom orders/variations like this.

VX KAT
12/02/2012, 06:24 PM
HOW TO GET A SET OF KNOBS or FLAPS: INFO NEEDED:

COPY this entire form below and PM it to Jason621

******************************************


1) FORUM NAME and FULL NAME




2) FLAPS: (SET OF 4 = $40)

A) COLOR:

BLACK ____
RED _____
ASTRAL_____
KAISER _____
PROTON_____
WHITE______
DRAGON_____
FOXFIRE_____


B) FINISH:

MATTE _______
SHINY________


C) SILVER HIGHLIGHT ON EMBOSSED?:

YES______
NO _______





3) KNOBS: (SET OF 4 = $40)

A) COLOR:

BLACK ____
RED _____
ASTRAL_____
KAISER _____
PROTON_____
WHITE______
DRAGON_____
FOXFIRE_____


B) FINISH:

MATTE _______
SHINY________






4) PAYPAL INSTRUCTIONS:
Total Amount: $

PayPal ID: kactuskat@mac.com

Click the SEND MONEY tab.

Select the "PERSONAL" TAB when initiating the payment. It's right next to the "PURCHASE" button.

To do this, you HAVE to have the amount IN your PP account or in the checking account tied to the PP account, (as opposed to letting it get charged to your credit card).

Then you select "GIFT".

***ALSO** Send your full name and address as it doesn't give me that with the Personal Tab.

89Vette
12/02/2012, 07:27 PM
Gregg those knobs were BRAND NEW In BAG...NOT used.:_thinking

Sorry, brain fart. You are correct. (Where did I put those anyway...????)

:bgwb:

Kat, my point was only to say why I didn't have a current need for the new product(s)...while contributing compliments and a suggestion. I should have said "Great job...have you considered rail caps?"

Short and sweet.

Gussie2000
12/02/2012, 08:30 PM
Sue you are asset for this big family.

Well done job.

VX KAT
12/02/2012, 08:41 PM
Sue you are asset for this big family.

Well done job.

Thanks Gussie! I try! :mbrasd:

Petos
12/03/2012, 05:35 AM
Kat, you are AWESOME!
I will organise marketing among Russian VX owners, I know they are in huge demand, and will come up with a bulk order before X-Mas!!

p.s. Would be really good to see the pictures of colored versions of the flaps, including mounted on the roof-rack!

VX KAT
12/03/2012, 08:26 AM
Kat, you are AWESOME!
I will organise marketing among Russian VX owners, I know they are in huge demand, and will come up with a bulk order before X-Mas!!

p.s. Would be really good to see the pictures of colored versions of the flaps, including mounted on the roof-rack!

Great Petr! I am going back thru my memory to contact anybody I can recall that had any flaps missing, so I'll check you off my list for that.
Thanks!

Want me to hold the knobs up in place of the flap so you can get an idea on colors? I can stick the shaft in where the hex bolt is.

Petos
12/03/2012, 11:02 AM
No, Kat, just when you have the first set of flaps in any different color manufactured, please put them on and take a picture... just want to make sure flaps of different color don't look "gypsy" on a fully black roof-rack..

p.s. I already have orders for 25 flaps and 5 knobs, and counting :)

89Vette
12/03/2012, 11:20 AM
Does anyone have a source (besides Isuzu) for those C-clips used on the spare tire cover knobs?

jasonm621
12/03/2012, 11:24 AM
ACE is the place! Or Harbor Freight if ya wanna go cheap chinese...

VX KAT
12/03/2012, 11:25 AM
No, Kat, just when you have the first set of flaps in any different color manufactured, please put them on and take a picture... just want to make sure flaps of different color don't look "gypsy" on a fully black roof-rack..

p.s. I already have orders for 25 flaps and 5 knobs, and counting :)

as in 25 SETS of 4 flaps and 5 sets of 4 knobs? :eek:

vt_maverick
12/03/2012, 11:54 AM
as in 25 SETS of 4 flaps and 5 sets of 4 knobs? :eek:

You know the Russians... when they see opportunity, they jump in it.

http://adsoftheworld.com/files/directv_upside_down_opulence-big.jpg

JAMAS
12/03/2012, 11:59 AM
as in 25 SETS of 4 flaps and 5 sets of 4 knobs? :eek:


I think you stumbled upon a hotspot in VX need/wants.

Once again.....Very very nice work.

VX KAT
12/03/2012, 12:03 PM
You know the Russians... when they see opportunity, they jump in it.

http://adsoftheworld.com/files/directv_upside_down_opulence-big.jpg

I loved that commercial!

LittleBeast
12/03/2012, 01:56 PM
Awe man I got so excited but then realized these were not the rail covers :-(

But these products look great :-)

jasonm621
12/03/2012, 02:06 PM
Awe man I got so excited but then realized these were not the rail covers :-(

But these products look great :-)

In the Future Im hoping to make the rail covers with & without holes for the roof rack. Those thin parts are hard to mold and cast without imperfections. In the meantime just running these Yak Flaps and Spare tire covers on the red carpet and fulfilling orders! So Stay tuned! :bwgy:

evillecutter
12/05/2012, 07:18 AM
do the knobs happen to come with the pieces that they screw into?

VX KAT
12/05/2012, 07:26 AM
do the knobs happen to come with the pieces that they screw into?
no, I would have mentioned it and shown pictures, but I know you can buy that female part through Merlin.

And I had some last month for sale here, but they're sold:
http://www.vehicross.info/forums/showpost.php?p=268873&postcount=1
http://i1099.photobucket.com/albums/g386/photokat4/PARTS/DSCN7497.jpg

evillecutter
12/05/2012, 07:44 AM
no, I would have mentioned it and shown pictures, but I know you can buy that female part through Merlin.

And I had some last month for sale here, but they're sold:
http://www.vehicross.info/forums/showpost.php?p=268873&postcount=1
http://i1099.photobucket.com/albums/g386/photokat4/PARTS/DSCN7497.jpg

i just need one of those little squares not the entire brackets so i prob wont order from merlin but thanks - the knobs look great btw i might order some after the holidays if you still have them

VX KAT
12/05/2012, 07:55 AM
i just need one of those little squares not the entire brackets so i prob wont order from merlin but thanks - the knobs look great btw i might order some after the holidays if you still have them

I only had a pic of the entire bracket, but Isuzu sells just the female square part you're talking about. It was around $8-$10.

When you want some knobs, just PM Jason and he'll make them.

VX KAT
12/07/2012, 08:28 AM
:bump:

mdwyer
12/11/2012, 10:24 AM
This last weekend, we installed some knobs and flaps, and they both work very well. You can pry the old E-clips off with a flathead screwdriver -- just put the blade on either side of the fuzzy part and pry away from the bolt -- then you can snap them back on the original with just finger-pressure.

This picture shows black:
http://farm9.staticflickr.com/8493/8264895334_7c962ed448.jpg (http://www.flickr.com/photos/40559655@N00/8264895334/)

VX KAT
12/19/2012, 10:25 PM
:bump:

How's the knobs and flaps going? Anybody have pics!!

VX KAT
12/28/2012, 09:28 PM
:bump:

I'm thinking of getting a set of Foxfire knobs, I think the contrast will look great. I think the Protons, Ironmans and either of the silvers would look good with matching knobs, and they don't look gaudy or anything (unlike like the purple ones I'm also planning on getting! :goof:)

Anybody get any flaps or knobs in color yet? Any pics?

Thanks a ton Jason for successfully making these! Now there won't be any nekkid roof racks missin' their flaps! :thumbup:

VXorado
12/28/2012, 10:36 PM
Anybody get any flaps or knobs in color yet? Any pics?

Jason is working on matching blue knobs for me. I'll post pics once I get them.

VX KAT
01/04/2013, 11:32 AM
Some owners have asked for a partial set of FLAPS, so Jason listed this option: price includes shipping.
1 for $15
2 for $20
3 for $30
4 for $40


PM or email Jason any questions or orders, and give color/finish, etc...!

He's going to try to replicate a tower soon also. :thumbup:

karrijp
01/04/2013, 12:16 PM
I will take some. I will P.M. shortly. I am missing two of mine and haven't been able to find them.

twalker920
01/04/2013, 12:42 PM
+1 for rail covers

I don't need these cool items at the moment, but fantastic job guys!

Jason, I have mucho experience with injection molded plastic part design (batteries and medical devices) if you want to chat about how to handle the thin walls of the rail covers. There are tricks and cheats...

-Tom

VX KAT
01/04/2013, 09:18 PM
+1 for rail covers

I don't need these cool items at the moment, but fantastic job guys!

Jason, I have mucho experience with injection molded plastic part design (batteries and medical devices) if you want to chat about how to handle the thin walls of the rail covers. There are tricks and cheats...

-Tom
Tom- not sure if you're referring to RAIL CAPS/COVERS or FLAPS.
Jason has mentioned he'll try to replicate the rail caps in the future, but hasn't yet. Think towers are next up for him.

JUST SO EVERYBODY IS USING SAME LANGUAGE:


FLAPS:
http://i1099.photobucket.com/albums/g386/photokat4/DSCN9463.jpg

http://i1099.photobucket.com/albums/g386/photokat4/OEM%20ROOF%20RACK%20-ALL%20TOPICS/DSCN3707.jpg





RAIL CAPS/COVERS:

http://i1099.photobucket.com/albums/g386/photokat4/OEM%20ROOF%20RACK%20-ALL%20TOPICS/DSC_0103.jpg


http://i1099.photobucket.com/albums/g386/photokat4/OEM%20ROOF%20RACK%20-ALL%20TOPICS/DSC_0104.jpg

http://i1099.photobucket.com/albums/g386/photokat4/PARTS/RAILCAPSINPLACEONROOFRAILS.jpg


http://i1099.photobucket.com/albums/g386/photokat4/PARTS/RR-RAILCAPCLOSEUPONFRONT.jpg



TOWERS:
http://i1099.photobucket.com/albums/g386/photokat4/PARTS/DSCF2554-Version2.jpg

http://i1099.photobucket.com/albums/g386/photokat4/OEM%20ROOF%20RACK%20-ALL%20TOPICS/DSCN3710.jpg

VX KAT
01/05/2013, 08:20 AM
do the knobs happen to come with the pieces that they screw into?

Hey Evil-

A set of 3 of the "female" knob recepticals you wanted just came up on ebay:
http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=140902946268&ssPageName=ADME:B:SS:US:1123

VX KAT
01/05/2013, 09:31 AM
Jason did an awesome job on my knobs! :thumbup:
I think the colored knobs looks great!

http://i1099.photobucket.com/albums/g386/photokat4/MISC%20VX%20PICTURES/DSCN0217.jpg

http://i1099.photobucket.com/albums/g386/photokat4/MISC%20VX%20PICTURES/DSCN0216.jpg

http://i1099.photobucket.com/albums/g386/photokat4/MISC%20VX%20PICTURES/DSCN0210.jpg

twalker920
01/05/2013, 09:25 PM
Tom- not sure if you're referring to RAIL CAPS/COVERS or FLAPS.
Jason has mentioned he'll try to replicate the rail caps in the future, but hasn't yet. Think towers are next up for him.

Yep you got it. I want the rail cap/covers. I can see from the inside views you posted that the original parts are injection molded with slides (slides = $$$ in mold tools), but they could be built with 3D printing and/or stereo lithography then cast for the small quantities our VX family needs (ie < 10,000). Mine are currently nekkid (I have no crossbars on my rails, nor do I need any currently).

Also: cute teddy bear :D

Edit: I would think also that color coordinated rail covers would be cool too. I would put silver ones on my Astral!

Anita
01/05/2013, 11:02 PM
Good God! Good job Jason and Sue!!!

evillecutter
01/07/2013, 10:21 AM
Hey Evil-

A set of 3 of the "female" knob recepticals you wanted just came up on ebay:
http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=140902946268&ssPageName=ADME:B:SS:US:1123

thanks kat!!!

ZeroSix
01/07/2013, 03:36 PM
PM for Flaps!!!!! Please check... Thanks Jason and Sue for the collaboration.

jasonm621
01/07/2013, 04:36 PM
PM for Flaps!!!!! Please check... Thanks Jason and Sue for the collaboration.

Reply sent.:bwgy:Thanks again!

jasonm621
01/08/2013, 09:12 AM
+1 for rail covers

I don't need these cool items at the moment, but fantastic job guys!

Jason, I have mucho experience with injection molded plastic part design (batteries and medical devices) if you want to chat about how to handle the thin walls of the rail covers. There are tricks and cheats...

-Tom

I may have to start that conversation with ya soon! Right at the moment im limited to casting equipment that can sit on my kitchen countertop without my wife getting too mad at me. Just some rtv molds and casting resin... Injection molding may be a while down the road. But any tricks or cheats are certainly welcome to keep the bad casts to a minimum!

twalker920
01/08/2013, 08:23 PM
Rapid prototyping companies (I am good friends with the manager at a local one) can do basically what you're doing without annoying your wife ;)

They can take a 3D design, create the part with stereolithography and other methods, then make RTV molds for short-run production (i.e. VX owner quantities).

I have Solidworks 3D software, and the rail covers, compared to tiny medical devices I have designed, are like tanks. The rapid prototype shops have so many cool materials now that there is bound to be one that will remain strong in thin cross section, won't fade in UV, plus the rail caps aren't load bearing since they have to be removed to put the roof rack on. There would be no need for injection molding, which is good since I doubt anyone here would be in to paying some of the $10-15k for the tool to be made.

Total cost for a part like the rail cap and then runs of 100 or so might be <$2000 with a per part casting cost of $10-20 off the top of my head. Really the only trick is to get the design in to Solidworks or some other CAD program accurately.

jasonm621
01/10/2013, 10:20 AM
Rapid prototyping companies (I am good friends with the manager at a local one) can do basically what you're doing without annoying your wife ;)

They can take a 3D design, create the part with stereolithography and other methods, then make RTV molds for short-run production (i.e. VX owner quantities).

I have Solidworks 3D software, and the rail covers, compared to tiny medical devices I have designed, are like tanks. The rapid prototype shops have so many cool materials now that there is bound to be one that will remain strong in thin cross section, won't fade in UV, plus the rail caps aren't load bearing since they have to be removed to put the roof rack on. There would be no need for injection molding, which is good since I doubt anyone here would be in to paying some of the $10-15k for the tool to be made.

Total cost for a part like the rail cap and then runs of 100 or so might be <$2000 with a per part casting cost of $10-20 off the top of my head. Really the only trick is to get the design in to Solidworks or some other CAD program accurately.

Im saving up some money for a makerbot replicator desktop 3d printer. Im familiar with sketchup, autocad, and meshmixer which is an advanced sketchup... with some practice and experience im hoping to get some good use and fun out of it. But first thing is getting $1800 for the printer... for now im getting pretty good at duplicating existing parts. so far the demand for them isnt anywhere the 100's or 1000's so my kitchen based replicating factory with my spare time is meeting demand so far... its a whole other catagory recreating parts in the computer and having a CNC or 3D printer do the work for you! Certainly a catagory that im interested in!

twalker920
01/10/2013, 02:12 PM
The rapid prototype guys I work with (http://www.spectrumplasticsgroup.com/stereolithography-sla) will do castings from 1-10, 100, 1000, or anything in between using RTV molds of SLA parts and lots of choices of casting resin.

They have other options for part counts above 1000. But we don't need that. I have a great relationship with these guys, so if you have any questions, just let me know.

jasonm621
01/11/2013, 09:05 AM
The rapid prototype guys I work with (http://www.spectrumplasticsgroup.com/stereolithography-sla) will do castings from 1-10, 100, 1000, or anything in between using RTV molds of SLA parts and lots of choices of casting resin.

They have other options for part counts above 1000. But we don't need that. I have a great relationship with these guys, so if you have any questions, just let me know.
Sweet! Will do!
Any relationships close enough to land me an interview or at least a few hand shakes? Im a draftsman at an architecture firm in Denver, but working in 3D printing would be a DREAM JOB for me!:yesy:

twalker920
01/11/2013, 12:25 PM
I didn't even know you were in Denver! We can meet and talk over a beer or food anytime. Protegenic is up on 120th and Huron-ish. There are several other places, and I have some contacts in the industry that might help.

So yeah. I might be able to help out :)

jasonm621
01/14/2013, 08:16 PM
I didn't even know you were in Denver! We can meet and talk over a beer or food anytime. Protegenic is up on 120th and Huron-ish. There are several other places, and I have some contacts in the industry that might help.

So yeah. I might be able to help out :)
Totally looking forward to it! Thanks for the help!

44ficus44
01/19/2013, 01:27 AM
niceee im getting some!!!! woop woop

nfpgasmask
01/19/2013, 02:43 PM
VERY NICE!!!!!

Bart

44ficus44
02/02/2013, 01:15 AM
just got my 4 knobs.... they look stellar !!!!!!!!!!!!!!!!!!!!!!1 thanks Vx Kat and Jasonm621 woooow 100% and very happy . highly reccomended!

VX KAT
02/02/2013, 11:20 AM
just got my 4 knobs.... they look stellar !!!!!!!!!!!!!!!!!!!!!!1 thanks Vx Kat and Jasonm621 woooow 100% and very happy . highly reccomended!

did you go with a color? If so, post piccies for us!!

44ficus44
02/03/2013, 12:34 AM
nah just went with black. im getting a sound system integrated to the spare tire space so i needed them asap. so just went with black but my car is black and the cover is too so i think itle look flush. as soon as the systems in ill post pics of it with the knobs. woop.

oh and they are very sturdy compared to the original ones. dropped one and just bounced for a while hajaha :p

VX KAT
02/03/2013, 12:38 AM
oh and they are very sturdy compared to the original ones. dropped one and just bounced for a while hajaha :p

yeah, that was the whole idea behind Jason making them solid, instead of hollow. Hollow was what caused them to break off at the neck after years of tightening them.

VX KAT
03/09/2013, 09:32 PM
Hey, anybody else get any flaps or knobs from Jason? If so, post up some piccies!!

VXorado
03/10/2013, 07:36 AM
Hey, anybody else get any flaps or knobs from Jason? If so, post up some piccies!!

I posted a pic on my build thread a while back but forgot to add it here. :flower:

Blue Knobs
http://i1168.photobucket.com/albums/r500/VXorado/101_3255_zps62d1a1d8.jpg

VX KAT
03/10/2013, 08:20 AM
:thumbup: Looks great! I definitly like COLOR for the knobs. I like the high contrast.
Anybody do Proton knobs yet?

JMNY
03/10/2013, 06:25 PM
Should be here in a couple of days and I will try and get some pics of them and my flaps with a good camera.

jasonm621
03/13/2013, 01:22 PM
Ladies and Gentleman I present to you the Russian sized order! 36 Yakima flaps and 30 Spare tire screws!:bwgy:
http://www.vehicross.info/gallery/data/500/DSC024641.JPG

Marlin
03/14/2013, 01:43 PM
I got my yellow ones! Warning, the yellow isn't exactly proton, but it is sharp and crisp! The knobs fit perfect, and its nice to be able to tighten the knobs without fear of them failing or stripping out! Thanks Jason!!!

VX KAT
03/20/2013, 09:42 AM
Hey JMNY and Marlin- can you take some pics of the Proton pieces installed, I really want to see how the Proton yellow really pops!

jeeperkate
03/20/2013, 11:30 AM
OMG!!! Can he make pink knobs???? That would be amazing! Let me know :p

Marlin
03/20/2013, 01:59 PM
Ask and ye shall receive:
http://www.vehicross.info/gallery/data/500/medium/IMG_20130320_165639_895.jpg

jasonm621
03/21/2013, 09:07 AM
OMG!!! Can he make pink knobs???? That would be amazing! Let me know :p
Id be glad to do custom colors for anyone interested! In the previous posts you can see the "VXKAT" purple and the "VXorado" blue. Get your own forum patented color today! Maybe the "jeeperkate" pink pictures to come!

tom4bren
03/21/2013, 09:16 AM
Ask and ye shall receive

$1,000,000.00 Please

VX KAT
03/21/2013, 10:33 AM
$1,000,000.00 Please

um, yeah….let us know how that works out for ya….:p

VX KAT
03/21/2013, 10:34 AM
great pic Marlin! I can tell they're yellow for sure. Nice and crisp and sharp! doncha love camera phones/smart phone cameras? I'm ASSuming it's one of the two. :p

EVO
03/22/2013, 05:29 AM
Just ordered 4 stock OEM Reds!! Thanks!

EVO
03/27/2013, 05:24 AM
Man these puppies are solid! Put them on Monday! Thanks for the intel!!!

Marlin
03/27/2013, 04:45 PM
$1,000,000.00 Please

I will gladly send you 1000000 turkish lira, I think that is like 2 USD....:)

VX KAT
04/12/2013, 12:21 AM
Any other colored knob pics???

tom4bren
04/12/2013, 05:36 AM
I will gladly send you 1000000 turkish lira, I think that is like 2 USD....:)

I have no response to that.


Any other colored knob pics???

I don't DARE have a response to that!!!

RodL
04/25/2013, 02:09 AM
I got my order of Knobs yesterday, work great. Photos to come soon.

Rod


https://plus.google.com/photos/101351212510298499646/albums/5871170007340147057?authkey=CNr-7eX77PWZTw

JMNY
05/05/2013, 05:51 PM
Finally took some pics today... cant get them on this link...check my profile pictures.

VX KAT
05/05/2013, 06:36 PM
http://www.vehicross.info/gallery/data/500/IMG_16313.JPG


http://www.vehicross.info/gallery/data/500/IMG_16323.JPG




Nice pair of vehicles! They go very well together!

http://www.vehicross.info/gallery/data/500/IMG_16303.JPG


http://i1099.photobucket.com/albums/g386/photokat4/MISC%20VX%20PICTURES/DSC_1644.jpg (http://s1099.photobucket.com/user/photokat4/media/MISC%20VX%20PICTURES/DSC_1644.jpg.html)

jasonm621
05/13/2013, 11:17 AM
New Color Available! -Jeeperkate Magenta
Not your typical pepto bismol pink! This color is sure to turn heads! May I add that this is also the only color available that is Black light reactive, Per the chance you have a blacklight in your car? Trippy!;eeky;
Hope you enjoy Kate!

http://www.vehicross.info/gallery/data/500/DSC026321.JPG

EVO
05/13/2013, 01:03 PM
WOW!! Now that what I call Pink Panther Pink!!!!

dietz99vcross
05/13/2013, 06:36 PM
Man if I had only waited. I guess I can live with the ones I already have:grino:

jeeperkate
05/14/2013, 04:31 PM
I CAN'T WAIT!!!!:p

jeeperkate
05/16/2013, 03:29 PM
AMAZING! The knobs are in....next is the grill emblem!

http://i894.photobucket.com/albums/ac150/jeeperkate/4F3A7D68-9F41-41E1-BF26-7FCB1E973259-1356-00000081B1B6E36A_zpsb18dd657.jpg

http://i894.photobucket.com/albums/ac150/jeeperkate/18C94661-4D11-4C18-B3E2-3757E019CA4A-1356-00000081AB6DE0AC_zpsc6f371af.jpg

dietz99vcross
05/16/2013, 03:52 PM
Mine aren't quite that bright, but are amazingly close to the original red. Know what about replicating those stupid little triangular tweeter holders on the doors?

Thanks - Mike

jasonm621
05/16/2013, 07:50 PM
Mine aren't quite that bright, but are amazingly close to the original red. Know what about replicating those stupid little triangular tweeter holders on the doors?

Thanks - Mike
If there is enough demand for it I certainly have no problem making any part!

jasonm621
05/16/2013, 07:51 PM
AMAZING! The knobs are in....next is the grill emblem!
Looks awesome! Im interested to see the black on pink for the grill!

VX KAT
05/16/2013, 08:49 PM
[QUOTE=jeeperkate;280771]AMAZING!

Wonder what's that neon pink glow they're reporting over Duluth today? :)

gonzo7231
08/12/2013, 07:47 AM
Hey Jason, have you thought about making license plate deletes?

Gonzo

jasonm621
08/12/2013, 08:33 AM
Hey Jason, have you thought about making license plate deletes?

Gonzo
Is that the rubber bumper thing that screws in the front bumper? I dont see why it couldnt be done...

Mile High VX
08/12/2013, 03:01 PM
Is that the rubber bumper thing that screws in the front bumper? I dont see why it couldnt be done...

That would be correct, sir.

VXD959
09/02/2013, 09:13 PM
I got the knobs from Jason....amazing quality and workmanship!! Please see pics below for a comparison between the original (right) and the replacement (left)...built to last!!! Great Job!!! Thank you for the fast shipping and the other goodies!!! You are a class act!

http://i1299.photobucket.com/albums/ag63/dbeuses/1999%20Ironman/005_zps093cf0a6.jpg (http://s1299.photobucket.com/user/dbeuses/media/1999%20Ironman/005_zps093cf0a6.jpg.html)
http://i1299.photobucket.com/albums/ag63/dbeuses/1999%20Ironman/009_zps5ab61649.jpg (http://s1299.photobucket.com/user/dbeuses/media/1999%20Ironman/009_zps5ab61649.jpg.html)
http://i1299.photobucket.com/albums/ag63/dbeuses/1999%20Ironman/008_zpsb87efa48.jpg (http://s1299.photobucket.com/user/dbeuses/media/1999%20Ironman/008_zpsb87efa48.jpg.html)

TheGanzman
09/10/2013, 05:24 PM
Finally got around to putting my black ones on today - they fit, look, and work PERFECTLY! Plus - you can REALLY "crank 'em down", which means you won't have to constantly re-tighten them - EXEMPLARY work!

sopo
09/16/2013, 07:43 AM
Got my order sent in from some red ones (as that was what color my last remaining one was). I have a crack down the middle of my tire cover, anyone got an idea of what would be good to seal that with to keep it from getting larger?

Can't wait to get the knobs and put it back together. Thanks!

tom4bren
09/16/2013, 09:54 AM
Got my order sent in from some red ones (as that was what color my last remaining one was). I have a crack down the middle of my tire cover, anyone got an idea of what would be good to seal that with to keep it from getting larger?

Can't wait to get the knobs and put it back together. Thanks!

I've used PC-7 to do repairs on the exterior cladding with very good results. I haven't used it on any of the interior panels that I can remember but it'd probably be the best match & plenty strong. You can order it online or pick it up at True Value.

It's 2 part epoxy that mixes into a pretty thick paste. Press it into the crack as best you can with a putty knife. You can put a piece of tape across the 'face side' & work from the back to save yourself some sanding once the epoxy has cured.

sopo
09/16/2013, 10:36 AM
I've used PC-7 to do repairs on the exterior cladding with very good results. I haven't used it on any of the interior panels that I can remember but it'd probably be the best match & plenty strong. You can order it online or pick it up at True Value.

It's 2 part epoxy that mixes into a pretty thick paste. Press it into the crack as best you can with a putty knife. You can put a piece of tape across the 'face side' & work from the back to save yourself some sanding once the epoxy has cured.

Awesome! thank you, I'll pick some up next time I head to town.

Noctis
10/02/2013, 02:16 PM
PM sent to jasonm621

Someone stole mine...yeah seriously...

sopo
10/04/2013, 08:57 AM
Thank so much to Jason for the knobs. They are perfect and thanks to Tom for the PC-7 tip. Got the crack in the cover fixed and the cover back on the door.

(now, if anyone has a center wheel cap, I posted in wanted items. one of mine just went missing.) :(

http://www.billyhill.com/vx2.jpg

http://www.billyhill.com/vx1.jpg

spaceghost
10/13/2013, 11:24 PM
PM sent to jasonm621

Happy times ahead.

gonzo7231
10/14/2013, 03:44 PM
Looking forward to the new knobs and silver highlight flaps!

Thanks Jason.

Any news one the license plate delete? I'd buy one or two of those!

Gonzo

Noctis
10/26/2013, 11:55 AM
Just got a chance to install the flaps I ordered - they arrived in perfect condition, and fit without issue! So happy to have that completed look again, and much kudos to Jason for providing these to the community.

Now we just need someone to 3d print the window clips.... :smilewink

VX KAT
10/26/2013, 01:37 PM
I asked him this week if he could do the interior door handles ("switch bezel") that house the window buttons, those puppies are all breaking now. I found and repaired 3 of them, but don't have any left. If he could make those, I'm sure many folks would need them!

What do you think Jason, can it be done?

http://www.vehicross.info/gallery/data/500/DSCN5476.JPG

jasonm621
10/28/2013, 08:39 AM
That would be a tough one! Pretty much the thinner the piece the harder it is to mold and cast. All those holes in the part for the buttons add to the difficulty as well! Im thinking to duplicate that part would take a bit more skill and tooling than Im capable of... Sorry :(

spaceghost
10/29/2013, 08:27 PM
PM sent to jasonm621

Happy times ahead.

Happy time are being had. The new block knobs are rocking that back door hard core. They are all curvy and tight, and screw like crazy when I need 'em to. Makes me feel like checking on the spare wheel just so I can use them.

Thank you to Jason and all for helping keeping the VX in go mode.

calb1991
01/20/2014, 07:33 PM
Hi VX KATE,
It's Gerardo here. Do you still have the tailgate knobs for sale?
Thanks!

VX KAT
01/20/2014, 08:12 PM
Hi VX KATE,
It's Gerardo here. Do you still have the tailgate knobs for sale?
Thanks!

Hi Gerardo! VX KAT Sue here!
Jason is still making the knobs, you can contact him directly.

I have a set of 4 purple knobs (that I switched out for you to the orginal black), plus Jason sent me a bag of several colors, to match the various VX paint colors. If you're interested in any of them, just let me know.

syd108
02/27/2014, 10:22 PM
Do you have 4 proton knobs left? Please let me know and we can paypal the money over.

Shawn138
07/03/2014, 04:10 PM
Hey so I know it's been a few years since this post, but I was wondering are they still available?

Heloavi
10/18/2014, 04:18 AM
Emailed but it looks like Jason is not responding anymore. Anyone have any parts left over?

VXorado
10/18/2014, 07:31 AM
I have Jason's # and can contact him about the knobs...

shinte03
10/18/2014, 10:29 AM
Thanks, I just shot you an email about how to get some knobs and possibly some flaps.

Heloavi
10/18/2014, 11:26 AM
I have Jason's # and can contact him about the knobs...

That would be great. I need a set.

Hades
10/18/2014, 08:30 PM
Ditto on a set as well if possible.

VXorado
10/21/2014, 06:44 AM
For those who messaged me and anyone interested in purchasing knobs:

I got a hold of Jason, he's been on a trip and is just getting back now. He'll post here once he's ready to resume taking orders.

Maddawg
11/03/2014, 01:03 PM
I sent him an PM a couple of months ago but so far nothing.

Heloavi
11/04/2014, 01:14 AM
Same here. Can not wait till he gets back. "My Knobs are loose";eeky;;eeky;;eeko;

v2
12/01/2014, 10:36 PM
A set of four red ones for 99 VX

A set of four grey (or Foxfire haven't quite decided yet, leaning towards grey) ones for 00 VX

Maddawg
12/02/2014, 07:53 AM
Seems like the source has dried up. I hope not.

ben-man
12/04/2014, 08:03 AM
Hi Gerardo! VX KAT Sue here!
Jason is still making the knobs, you can contact him directly.

I have a set of 4 purple knobs (that I switched out for you to the orginal black), plus Jason sent me a bag of several colors, to match the various VX paint colors. If you're interested in any of them, just let me know.

Hey Kat... I just need one red knob for now (insert punchline of choice here) until Jason is back up and running, at which time I'll order a whole new set from him. Have you got a single Red in your rainbow bag that I could buy from you?

Ben

VX KAT
12/04/2014, 11:05 AM
Hey Kat... I just need one red knob for now (insert punchline of choice here) until Jason is back up and running, at which time I'll order a whole new set from him. Have you got a single Red in your rainbow bag that I could buy from you?

Ben

no, sorry, don't have anything left. I sure hope Jason gets back in touch with the forum, there's lots of bits peeps need!

tjh
12/08/2014, 04:05 PM
Yep, I'm In need of some tire cover twisty wacthamcallthemKnobthingys too! and some roof rack cover shaws.

TEXAGGIE-VX-01
02/08/2015, 03:04 PM
Are these still available? Ill be needing a set of 4 as well

jasonm621
02/24/2015, 08:38 PM
First of all i'd like to apologize for being off the radar for so long as well as thank everyone for the support with everyone's orders over the years! I figured id to a quick post to do a status update that im officially settled back in the states and ready to catch up with people interested in ordering knobs, yakima flaps, or 3d printed VX grill emblems! Feel free to PM me for info on ordering parts from me.
-Jason

bartmanS4
02/24/2015, 08:57 PM
Awesome! Glad you're back Jason. I'll PM you shortly.

VX KAT
02/24/2015, 10:56 PM
Great to hear from you Jason! Your 3d printer is going to be humming away!!:thumbup:

Mile High VX
02/27/2015, 07:15 PM
Welcome back Jason...:smilewink

highfall
04/19/2015, 07:47 PM
don't suppose you could share the stl file for the knobs and I could just print them up myself?

Petos
11/03/2015, 04:23 AM
Just to confirm what we discussed with Sue offline - I would like to order a dozen of red ones and the same number of black ones, if possible..

tdrcomm
02/08/2016, 10:53 PM
I'm very much interested in a set of cover knobs. Please PM me with details. :)

Mile High VX
02/09/2016, 05:14 AM
The member who was making these is no longer doing so.

Zierro
05/22/2016, 10:24 PM
The member who was making these is no longer doing so.

He has just settled back in, hopefully we will start to see product rolling out soon.

dougyfresh
10/09/2016, 11:44 AM
Hi I need a set of the matte black flaps. Thanks Rich

tysamigo
10/09/2016, 12:08 PM
If anyone needs any 3D Printed stuff you can contact Jason. He may not check up in the group much anymore but he still prints. I keep in contact with him and spoke with him recently, he's just very very busy.

He said anyone who'd like some stuff printed you can reach him by email. If for some reason you can reach him then message me and I'll call him.

His email is
tribalflames621@hotmail.com

LittleBeast
10/19/2016, 05:21 PM
I just ordered some from him. Just shoot him an email at tribalflames621@hotmail.com